Blackwoods Knows

Levelling Up Rail Track Installation and Repairs

Written by Flexovit | Mar 18, '25

The safety and efficiency of Australia’s public rail network relies on sound, well maintained railway tracks. The productivity of the nation’s major mine sites depends on fast rail links transporting valuable mineral cargos.

 

We expect tracks to be repaired and replaced as needed, yet we don’t consider the challenges. Workers labour in hot sun, with heavy equipment, and only a matter of hours to cut, remove and replace damaged rail tracks safely and efficiently.

 

If they fail? Schedules are disrupted, performance suffers, and downtime hikes up employer costs.

 

Genuine Cut-Through for Greater Performance

Flexovit MAXX3 Rail Cut-Off Wheels use advanced ceramic grain to deliver a razorsharp cut - with three times the cutting performance of standard wheels. With a faster cutting wheel and smoother results, the wheels themselves last up to three times longer than standard wheels.

 

The wheels require fewer changes, saving time and money. They cut faster, so jobs are completed more quickly. The extra mesh reinforcement helps reduce vibration while the machine is in operation, improving user comfort and reducing fatigue.

 

Investing in a MAXX3 is a win-win for companies keen to boost productivity and operator comfort.

 

 

Reduce Waste, Improve Productivity

Rail construction and maintenance is a labour-intensive business, requiring precision work in tough environments. The market-leading ceramic grain edge of the MAXX3 allows more cuts per wheel. This reduces downtime and boosts productivity for companies involved in rail building, installation, replacement and repair.

 

Suitable for all rail types, the MAXX3 can be used in light passenger rail, as well as the toughest commercial and industrial freight rail tracks. Available in two sizes – 356mm and 406mm - it’s the ultimate time and cost saver across all rail manufacture and maintenance procedures.

 

In an exciting move, the MAXX3 will begin production in Saint-Gobain Abrasives’ Melbourne plant during the first half of 2025. This will give MAXX3 a firstclass Australian manufacturing base going forward.

 

Mighty MAXX3 Benefits at a Glance:

The MAXX3 delivers a number of advantages:

  • Three times the cutting performance of standard wheels: fewer wheel changes and longer consumable life.
  • Companies can hold less inventory: cutting the cost of replacement parts.
  • Faster precision track cutting: quicker job turnover and enhanced bottom line.
  • Smoother cutting wheel vibrates less: reduces arm strain and worker fatigue.
  • Safer, more efficient procedures: reduce sick leave, cut downtime and hike productivity.

Greg Hill, Saint-Gobain National Key Account Manager (MRO Engineering and Construction), says the MAXX3 is a game changer. “The MAXX3 cutting wheel is dominating the market with its speed, razor-sharp cutting edge and extended life. It’s saving companies valuable time and money, while protecting workers by making their jobs quicker and easier.”

 

Blackwoods Technical Welding and Abrasives Specialists are also available to assist with all welding and abrasive enquiries, providing expert advice, demonstrations and collaboration for commissioning new equipment.

 

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