Epoxies offer simple, fast repairs on metal assets

When metal components fail, utility operators can face unexpected downtime, service interruptions and the need for costly repairs or replacement. Corrosion and wear can gradually damage assets, and as steel and metal infrastructure continues to age, the challenge grows more serious - particularly for assets exposed to harsh operating conditions.

Mechanical stress, environmental exposure and chemical deterioration can threaten reliability, reduce service efficiency and increase maintenance costs. Traditionally, the solution has often been welding repairs or the replacement of entire components.

However, these approaches can be costly, labour-intensive and highly disruptive. They can also be impractical, especially when replacement parts are difficult to source, or critical systems must remain operational.

Metal repair epoxies offer an effective solution.

Metal repair epoxies, such as ITW’s Devcon® range, are engineered to restore structural integrity quickly and economically. They bond strongly to metals, creating a durable, corrosion-resistant layer that can withstand chemical exposure, vibration and temperature extremes. Epoxy repairs can be performed in situ. This reduces downtime and helps eliminate the need for specialised welding or expensive replacement parts.

Nick Jolly, ITW Polymers and Fluids Portfolio Manager says,

“For utility stakeholders this translates to increased uptime and service delivery, extended asset life and significant cost savings."

Devcon® is easily applied and is designed to repair a wide range of materials, including steel, titanium and aluminium. It offers a high bond strength to metals, machinability to exact tolerances and resistance to chemicals and abrasion. This enables emergency repairs, as well as precision drilling, tapping and machining.

In addition to the epoxies, putties and liquids can be used for wet-surface and underwater repairs. The Devcon® range has undergone stringent testing to local and international standards. According to Nick, it has been proven in use and trusted by industry for over 50 years.

Getting equipment back to work quicker.

This tested strength ensures more than a quick fix. Metal repair epoxies provide a long-term alternative to welding and help reduce part costs, labour requirements and downtime. This helps stakeholders manage maintenance budgets while supporting safety, compliance and increased service delivery.

“These products add value by getting critical equipment back to work quicker,” Nick says.

They also support utility stakeholders in planning controlled shutdowns or maintenance schedules for systems that are often exposed to corrosion due to coastal weather and high salt levels, acidic or saline soil conditions, high humidity and fluctuating temperatures and industrial pollution.

Devcon® metal repair epoxies can be used for applications across the utility industry:

• Electricity: repairing corroded transmission tower joints, substation frames and grounding systems.
• Water and wastewater: sealing leaks and rebuilding pump housing, valves and steel pipelines.
• Gas: restoring integrity of pipelines and compressor station components.

The cost for utility operators to shut down for unplanned maintenance or repairs adds up amid rising operational pressures and tight budgets. Devcon®’s proven, cost-effective metal repair systems can help increase uptime, extend asset life and provide a faster return to service for a variety of metal assets.

Available at Blackwoods - Your utilities solutions partner.

 As Australia’s leading supplier of industrial solutions, Blackwoods has everything you need to keep your operations running smoothly. Talk to your Blackwoods technical specialist about the Devcon® metal repair epoxy range.

Devcon Epoxy Putty (A)

Devcon Epoxy Putty (F)

Devcon Epoxy Titanium Putty

Devcon Epoxy 5 Minute Putty (SF)

Devcon Epoxy Brushable Ceramic

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